Process Control

With over 25 years of Process Control experience, Catalyx has developed several Data, Reporting, and Process Control Framework products to optimize operational efficiency, performance, and safety across highly regulated end to end chains.

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Catalyx OpenBIO® Bioreactor Product Family

The OpenBIO Product Family is designed to be the high functioning centerpiece of your laboratory, process development, and manufacturing operations. With a focus on recipe-based operations and connectivity, scaleup and tech transfer is very simple. Our goal is to put the highest functioning technology in your hands to give you the ability to run recipes on any piece of equipment in your network, from standard HMIs or mobile devices, such as tablets.

The OpenBIO Product Family is designed to be the high functioning centerpiece of your laboratory, process development, and manufacturing operations. With a focus on recipe-based operations and connectivity, scaleup and tech transfer is very simple. Our goal is to put the highest functioning technology in your hands to give you the ability to run recipes on any piece of equipment in your network, from standard HMIs or mobile devices, such as tablets.

The OpenBIO Product Family is designed to be the high functioning centerpiece of your laboratory, process development, and manufacturing operations. With a focus on recipe-based operations and connectivity, scaleup and tech transfer is very simple. Our goal is to put the highest functioning technology in your hands to give you the ability to run recipes on any piece of equipment in your network, from standard HMIs or mobile devices, such as tablets.

The OpenBIO Product Family is designed to be the high functioning centerpiece of your laboratory, process development, and manufacturing operations. With a focus on recipe-based operations and connectivity, scaleup and tech transfer is very simple. Our goal is to put the highest functioning technology in your hands to give you the ability to run recipes on any piece of equipment in your network, from standard HMIs or mobile devices, such as tablets.

  • Ensures accuracy through automated routine processes
  • Runs recipes on any device including smartphones, tablets, and standalone HMIs
  • Simplifies tech transfer between R&D & manufacturing
  • Standard software with ability to add specific algorithms 
  • Greater batch control with S88 recipe & formula driven approach
  • Increased data collection with focus on data integrity
  • Comprehensive reporting & audit trails
  • 12-16 week lead time
  • Compatible with single use, stainless steel and glass vessels
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  • Ensures accuracy through automated routine processes
  • Runs recipes on any device including smartphones, tablets, and standalone HMIs
  • Simplifies tech transfer between R&D & manufacturing
  • Standard software with ability to add specific algorithms 
  • Greater batch control with S88 recipe & formula driven approach
  • Increased data collection with focus on data integrity
  • Comprehensive reporting & audit trails
  • 12-16 week lead time
  • Compatible with single use, stainless steel and glass vessels
Modernization & Migration

Catalyx has crafted a set of dedicated legacy install base modernization services to evaluate, prioritize, plan, and execute modernization plans designed around a client’s unique legacy landscape. Utilizing these services, we have executed migration projects ranging from single controller and HMI projects to a multi-year modernization plan touching 50+ controllers, 70+ HMIs, and dozens of connected servers and data platforms all under change control using a GAMP 5 risk-based approach. 

We can also utilize different aspects of our process for standalone engagements such as evaluating a legacy install base and presenting risks, or just the creation of a validation master plan for modernization.  

 

Catalyx has crafted a set of dedicated legacy install base modernization services to evaluate, prioritize, plan, and execute modernization plans designed around a client’s unique legacy landscape. Utilizing these services, we have executed migration projects ranging from single controller and HMI projects to a multi-year modernization plan touching 50+ controllers, 70+ HMIs, and dozens of connected servers and data platforms all under change control using a GAMP 5 risk-based approach. 

We can also utilize different aspects of our process for standalone engagements such as evaluating a legacy install base and presenting risks, or just the creation of a validation master plan for modernization.  

 

Catalyx has crafted a set of dedicated legacy install base modernization services to evaluate, prioritize, plan, and execute modernization plans designed around a client’s unique legacy landscape. Utilizing these services, we have executed migration projects ranging from single controller and HMI projects to a multi-year modernization plan touching 50+ controllers, 70+ HMIs, and dozens of connected servers and data platforms all under change control using a GAMP 5 risk-based approach. 

We can also utilize different aspects of our process for standalone engagements such as evaluating a legacy install base and presenting risks, or just the creation of a validation master plan for modernization.  

 

Catalyx has crafted a set of dedicated legacy install base modernization services to evaluate, prioritize, plan, and execute modernization plans designed around a client’s unique legacy landscape. Utilizing these services, we have executed migration projects ranging from single controller and HMI projects to a multi-year modernization plan touching 50+ controllers, 70+ HMIs, and dozens of connected servers and data platforms all under change control using a GAMP 5 risk-based approach. 

We can also utilize different aspects of our process for standalone engagements such as evaluating a legacy install base and presenting risks, or just the creation of a validation master plan for modernization.  

 

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Custom Software Development Tools

In addition to our experience with commercial automation software, Catalyx provides custom software development services to create software tools and utilities to improve integration of commercial software, increase productivity on projects, and address unique client needs. Among these, we have created numerous software applications to assist internal project teams with project development and validation. Our expertise includes: 

 

In addition to our experience with commercial automation software, Catalyx provides custom software development services to create software tools and utilities to improve integration of commercial software, increase productivity on projects, and address unique client needs. Among these, we have created numerous software applications to assist internal project teams with project development and validation. Our expertise includes: 

 

In addition to our experience with commercial automation software, Catalyx provides custom software development services to create software tools and utilities to improve integration of commercial software, increase productivity on projects, and address unique client needs. Among these, we have created numerous software applications to assist internal project teams with project development and validation. Our expertise includes: 

 

In addition to our experience with commercial automation software, Catalyx provides custom software development services to create software tools and utilities to improve integration of commercial software, increase productivity on projects, and address unique client needs. Among these, we have created numerous software applications to assist internal project teams with project development and validation. Our expertise includes: 

 

  • Custom software to integrate and share data among ERP, inventory control, quality, manufacturing, and other business systems
  • Applications to transfer data among relational database servers, Microsoft Office objects, web services, and manufacturing automation systems
  • Experienced with a variety of programming languages, applications, platforms, and technologies
  • Our custom software has been successfully spun-out into stand-alone product platforms including our DeltaV Tools and Catalyx Update Manager
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  • Custom software to integrate and share data among ERP, inventory control, quality, manufacturing, and other business systems
  • Applications to transfer data among relational database servers, Microsoft Office objects, web services, and manufacturing automation systems
  • Experienced with a variety of programming languages, applications, platforms, and technologies
  • Our custom software has been successfully spun-out into stand-alone product platforms including our DeltaV Tools and Catalyx Update Manager
Data System Integration

Catalyx offers comprehensive data analytics solutions and integration for organizations, addressing the increasing demand for efficient data management. Our expertise covers a wide spectrum of data-related areas, from batch variable data to integration with various enterprise systems, including Data Historians, ERP, MES, WMS, and Manufacturing Operations Management. In a data-driven world, Catalyx’s data analytics and integration services play a crucial role in helping organizations manage their data efficiently, make informed decisions, and optimize their operations, ultimately leading to improved productivity and cost-effectiveness.

Catalyx offers comprehensive data analytics solutions and integration for organizations, addressing the increasing demand for efficient data management. Our expertise covers a wide spectrum of data-related areas, from batch variable data to integration with various enterprise systems, including Data Historians, ERP, MES, WMS, and Manufacturing Operations Management. In a data-driven world, Catalyx’s data analytics and integration services play a crucial role in helping organizations manage their data efficiently, make informed decisions, and optimize their operations, ultimately leading to improved productivity and cost-effectiveness.

Catalyx offers comprehensive data analytics solutions and integration for organizations, addressing the increasing demand for efficient data management. Our expertise covers a wide spectrum of data-related areas, from batch variable data to integration with various enterprise systems, including Data Historians, ERP, MES, WMS, and Manufacturing Operations Management. In a data-driven world, Catalyx’s data analytics and integration services play a crucial role in helping organizations manage their data efficiently, make informed decisions, and optimize their operations, ultimately leading to improved productivity and cost-effectiveness.

Catalyx offers comprehensive data analytics solutions and integration for organizations, addressing the increasing demand for efficient data management. Our expertise covers a wide spectrum of data-related areas, from batch variable data to integration with various enterprise systems, including Data Historians, ERP, MES, WMS, and Manufacturing Operations Management. In a data-driven world, Catalyx’s data analytics and integration services play a crucial role in helping organizations manage their data efficiently, make informed decisions, and optimize their operations, ultimately leading to improved productivity and cost-effectiveness.

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Control System Integration

Catalyx designs automation systems to deliver integrated, comprehensive, and specialized connectivity solutions, networks, and digital ecosystems to organizations around the world. By working at all stages in the project lifecycle – from Inception and Front-End Engineering Design through Commissioning, Validation, and Qualification – our engineers are cross functional and multidisciplinary to improve our efficiency, decision-making, and vision. When designing projects, we can prioritize the technical viability of a solution for a successful, purpose-built deployment that meets the needs of the facilityThese projects are supported by our robust Quality System that has been audited by our clients, including Fortune 500 Companies, with no major findings. Our engineers are trained and certified in all major process automation platforms, but we remain vendor agnostic.  

Catalyx designs automation systems to deliver integrated, comprehensive, and specialized connectivity solutions, networks, and digital ecosystems to organizations around the world. By working at all stages in the project lifecycle – from Inception and Front-End Engineering Design through Commissioning, Validation, and Qualification – our engineers are cross functional and multidisciplinary to improve our efficiency, decision-making, and vision. When designing projects, we can prioritize the technical viability of a solution for a successful, purpose-built deployment that meets the needs of the facilityThese projects are supported by our robust Quality System that has been audited by our clients, including Fortune 500 Companies, with no major findings. Our engineers are trained and certified in all major process automation platforms, but we remain vendor agnostic.  

Catalyx designs automation systems to deliver integrated, comprehensive, and specialized connectivity solutions, networks, and digital ecosystems to organizations around the world. By working at all stages in the project lifecycle – from Inception and Front-End Engineering Design through Commissioning, Validation, and Qualification – our engineers are cross functional and multidisciplinary to improve our efficiency, decision-making, and vision. When designing projects, we can prioritize the technical viability of a solution for a successful, purpose-built deployment that meets the needs of the facilityThese projects are supported by our robust Quality System that has been audited by our clients, including Fortune 500 Companies, with no major findings. Our engineers are trained and certified in all major process automation platforms, but we remain vendor agnostic.  

Catalyx designs automation systems to deliver integrated, comprehensive, and specialized connectivity solutions, networks, and digital ecosystems to organizations around the world. By working at all stages in the project lifecycle – from Inception and Front-End Engineering Design through Commissioning, Validation, and Qualification – our engineers are cross functional and multidisciplinary to improve our efficiency, decision-making, and vision. When designing projects, we can prioritize the technical viability of a solution for a successful, purpose-built deployment that meets the needs of the facilityThese projects are supported by our robust Quality System that has been audited by our clients, including Fortune 500 Companies, with no major findings. Our engineers are trained and certified in all major process automation platforms, but we remain vendor agnostic.  

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Monitoring, Notifications, and Alarm Integration

Catalyx is experienced in deploying Monitoring and Notification Systems across a wide variety of industries, bringing cutting-edge technologies for a flexible and customized yet standardized solution. We have developed sophisticated EMS and BAS systems with Alarm Management, including user-based hierarchy to notify operators of critical conditions and escalate as needed. We accelerated deployments by leveraging the latest remote installation methods to reduce the need for conduit, wiring, and labour. Our experience across the breadth of system integration has enabled us to seamlessly integrate Monitoring, Notification and Alarm data into GXP-Rated Historian solutions and deploy with standardized documentation to streamline validation. 

Catalyx is experienced in deploying Monitoring and Notification Systems across a wide variety of industries, bringing cutting-edge technologies for a flexible and customized yet standardized solution. We have developed sophisticated EMS and BAS systems with Alarm Management, including user-based hierarchy to notify operators of critical conditions and escalate as needed. We accelerated deployments by leveraging the latest remote installation methods to reduce the need for conduit, wiring, and labour. Our experience across the breadth of system integration has enabled us to seamlessly integrate Monitoring, Notification and Alarm data into GXP-Rated Historian solutions and deploy with standardized documentation to streamline validation. 

Catalyx is experienced in deploying Monitoring and Notification Systems across a wide variety of industries, bringing cutting-edge technologies for a flexible and customized yet standardized solution. We have developed sophisticated EMS and BAS systems with Alarm Management, including user-based hierarchy to notify operators of critical conditions and escalate as needed. We accelerated deployments by leveraging the latest remote installation methods to reduce the need for conduit, wiring, and labour. Our experience across the breadth of system integration has enabled us to seamlessly integrate Monitoring, Notification and Alarm data into GXP-Rated Historian solutions and deploy with standardized documentation to streamline validation. 

Catalyx is experienced in deploying Monitoring and Notification Systems across a wide variety of industries, bringing cutting-edge technologies for a flexible and customized yet standardized solution. We have developed sophisticated EMS and BAS systems with Alarm Management, including user-based hierarchy to notify operators of critical conditions and escalate as needed. We accelerated deployments by leveraging the latest remote installation methods to reduce the need for conduit, wiring, and labour. Our experience across the breadth of system integration has enabled us to seamlessly integrate Monitoring, Notification and Alarm data into GXP-Rated Historian solutions and deploy with standardized documentation to streamline validation. 

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Trusted Partner In Delivering World Class Life Cycle Services To Regulated And High-Risk End Markets 

With a relentless commitment to innovation and excellence, we offer a comprehensive suite of service offerings designed to empower our customers, enhance efficiency, and drive success  

Customer Stories

Advancing Carton Kitting with Catalyx SmartFactory Robotic Module
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Enhancing Quality Control in Lipstick Production
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Enhancing Quality Assurance in Catheter Inspection
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Expert insights and resources

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