Factory Automation

Our AI-powered machine vision systems are designed to enhance business operations by improving efficiency, accuracy, and productivity. Catalyx SmartFactory machine vision systems have found applications across various industries where reliability is of utmost importance. Some of the key applications and features of Catalyx machine vision systems include: Automated Vision Inspection Systems, Process Control, Robotic Guidance, Object Detection, Barcode Reading, Color Verification, Defect Detection, Optical Character Recognition (OCR) and Verification, Part Verification, Sorting and Traceability. 

Our vision based solutions can be tailored to the specific needs of a business. They can be implemented as turnkey solutions or customized to integrate seamlessly with existing processes. Working with partners like Cognex, Catalyx has a track record of successfully delivering projects that leverage machine vision technology to enhance business operations, ensuring quality, precision, and efficiency in a wide range of applications. 

Catalyx Vial Counter provides a mobile vial counting station, eliminating vial counting errors, ensuring 100% accurate count in seconds, whilst reducing the time taken to count vials by up to 80% when compared to typical manual vial counting and reconciliation procedures. Through the provision of an all in one vial counting station utilizing state of the art vision algorithms, the Catalyx Vial Counter provides an off the shelf automated vial counter to accelerate batch reconciliation and ensure that accurate counts are recorded and auditable throughout the vial production process.

Catalyx specializes in the comprehensive design, development, integration, qualification, and ongoing support of AI-powered automated robotic and cobot systems, spanning diverse industries. Catalyx offers cutting-edge robotic material handling solutions and specializes in crafting custom end-effector designs for a range of applications, including pick-and-place packaging, cartoning, case packing, palletizing, and more. Our use of Machine Vision technology empowers us to provide highly adaptable and robust solutions for various packaging automation needs. 
 
What sets Catalyx apart is our proven track record of delivering successful solutions while collaborating closely with our clients to enhance productivity, lower operational costs, and ensure a substantial return on investment. We’ve cultivated a trusted network of robotic providers, including industry leaders like Universal Robots, Brooks Automation, Epson Robots, Fanuc, and more, ensuring that Catalyx has the perfect robotic solution to address your automation requirements. 

Discover the future of robotic kitting with Catalyx’s cutting-edge AI-driven solutions. Our machine learning-enabled robots are equipped to intelligently sense, pick, and accurately place a dynamic range of items into containers, be it boxes, trays, or bags, tailored to our clients’ kitting needs. 
 
Catalyx robotic kitting solutions offer a consistent output of components and can be seamlessly scaled to accommodate growing demands, all while dramatically reducing operational costs compared to manual processes. This not only empowers our clients to allocate their limited workforce to higher level tasks but also ensures uninterrupted production even in times of labor shortages. 
 
For subscription-based products, our kitting solutions bring forth improved revenue predictability, heightened inventory control, and substantial cost savings, ushering in a new era of efficiency and reliability. 

Catalyx offers comprehensive data analytics solutions and integration for organizations, addressing the increasing demand for efficient data management. Our expertise covers a wide spectrum of data-related areas, from batch variable data to integration with various enterprise systems, including Data Historians, ERP, MES, WMS, and Manufacturing Operations Management.  In a data-driven world, Catalyx’s data analytics and integration services play a crucial role in helping organizations manage their data efficiently, make informed decisions, and optimize their operations, ultimately leading to improved productivity and cost-effectiveness. 

Catalyx designs automation systems to deliver integrated, comprehensive, and specialized connectivity solutions, networks, and digital ecosystems to organizations around the world. By working at all stages in the project lifecycle – from Inception and Front-End Engineering Design through Commissioning, Validation, and Qualification – our engineers are cross functional and multidisciplinary to improve our efficiency, decision-making, and vision. When designing projects, we can prioritize the technical viability of a solution for a successful, purpose-built deployment that meets the needs of the facility.  These projects are supported by our robust Quality System that has been audited by our clients, including Fortune 500 Companies, with no major findings. Our engineers are trained and certified in all major process automation platforms, but we remain vendor agnostic.  

Catalyx is experienced in deploying Monitoring and Notification Systems across a wide variety of industries, bringing cutting-edge technologies for a flexible and customized yet standardized solution. We have developed sophisticated EMS and BAS systems with Alarm Management, including user-based hierarchy to notify operators of critical conditions and escalate as needed. We accelerated deployments by leveraging the latest remote installation methods to reduce the need for conduit, wiring, and labour. Our experience across the breadth of system integration has enabled us to seamlessly integrate Monitoring, Notification and Alarm data into GXP-Rated Historian solutions and deploy with standardized documentation to streamline validation.  

The Catalyx suite of Track and Trace capabilities serves as a powerful solution for enhancing visibility, transparency, and quality control in the tracking and tracing of products throughout the supply chain. Our solutions provide real-time visibility into the location, production status, and supplier source of products. Using RFID and barcode technologies, our solutions allows for the monitoring and tracking of products as they progress through various production processes and stages. For industries with strict regulatory requirements, these solutions can assist in meeting compliance standards by providing documented traceability and reporting capabilities.  

Catalyx services cover the entire spectrum of the packaging process, from primary packaging of the product to secondary packaging, palletizing, and tote/basket management. This end-to-end approach ensures a seamless and integrated solution.  

We offer automation solutions commonly used in the packing process such as our SmartFactory Machine Vision, Inspection and Robotic Systems which are tailored to the unique needs of each business, taking into consideration factors like product diversity, packaging variations, and industry-specific requirements. This ensures your product meets quality standards and compliance requirements, reducing the risk of defects and recalls. 

Our comprehensive approach to packaging automation, coupled with guidance and support for businesses making the transition, provides a valuable resource for companies looking to modernize their packaging processes and improve overall operational efficiency.