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Specific Solutions for the Food and Beverage Industry
Our sophisticated blend of products, technologies, and life-cycle services are used every day for process and quality control in the manufacturing of food and beverage products– globally.
Catalyx is a trusted partner of food and beverage manufacturers, supply chain companies and systems integrators, delivering customized solutions that meet your organizational needs.
Specific to the needs of the Food and Beverage Industry, our most relevant industry capabilities include:
The adoption of our advanced machine vision solutions in food and beverage manufacturing is enhancing the efficiency and reliability of quality control processes, ensuring that products meet the desired standards and regulatory requirements. Our solutions leverage the latest imaging technologies, including 2D and 3D cameras, laser scanners, along with AI Deep learning software. By partnering with vision providers such as Cognex, Catalyx has the perfect vision solution to address your automation requirements. Our vision based solutions can also be tailored to the specific needs of a business. They can be implemented as turnkey solutions or customized to integrate seamlessly with existing processes.
Here are some of the key applications and uses of Catalyx SmartFactory Machine Vision solutions in the Food and Beverage sector:
Such as blemishes, bruises on food products.
Ensures that labels and barcodes, are correctly applied and readable on all components for traceability and quality control.
Detect packaging defects, ensuring that products are properly sealed and packaged before distribution.
Read and verify batch codes, expiration dates, and other alphanumeric information on packaging, helping to ensure traceability and compliance with regulations.
Verify the correct fill level in containers, helping to prevent underfilling or overfilling.
With the aid of our vision solutions, we can guide robots for accurate pick and place of components for automated machine tending.
Catalyx specializes in the comprehensive design, development, integration, qualification, and ongoing support of automated robotic and cobot systems. Our use of Machine Vision technology empowers us to provide highly adaptable and robust solutions for various automation needs. We’ve cultivated a trusted network of robotic providers ensuring that Catalyx has the perfect robotic solution to address your automation requirements.
With a relentless commitment to innovation and excellence, we offer a comprehensive suite of service offerings designed to empower our customers, enhance efficiency, and drive success. Our services are underpinned by four foundational pillars: Digital, People, Engagement, and Continuous Improvement. These pillars collectively ensure the delivery of world-class services and a customer-centric approach.
Catalyx offers comprehensive data analytics solutions and integration for organizations, addressing the increasing demand for efficient data management. Our expertise covers a wide spectrum of data-related areas, from batch variable data to integration with various enterprise systems, including Data Historians, ERP, MES, WMS, and Manufacturing Operations Management. In a data-driven world, Catalyx’s data analytics and integration services play a crucial role in helping organizations manage their data efficiently, make informed decisions, and optimize their operations, ultimately leading to improved productivity and cost-effectiveness.
Catalyx designs automation systems to deliver integrated, comprehensive, and specialized connectivity solutions, networks, and digital ecosystems to organizations around the world. By working at all stages in the project lifecycle – from Inception and Front-End Engineering Design through Commissioning, Validation, and Qualification – our engineers are cross functional and multidisciplinary to improve our efficiency, decision-making, and vision. When designing projects, we can prioritize the technical viability of a solution for a successful, purpose-built deployment that meets the needs of the facility. These projects are supported by our robust Quality System that has been audited by our clients, including Fortune 500 Companies, with no major findings. Our engineers are trained and certified in all major process automation platforms, but we remain vendor agnostic.
Catalyx has crafted a set of dedicated legacy install base modernization services to evaluate, prioritize, plan, and execute modernization plans designed around a client’s unique legacy landscape. Utilizing these services, we have executed migration projects ranging from single controller and HMI projects to a multi-year modernization plan touching 50+ controllers, 70+ HMIs, and dozens of connected servers and data platforms all under change control using a GAMP 5 risk-based approach.
We can also utilize different aspects of our process for standalone engagements such as evaluating a legacy install base and presenting risks, or just the creation of a validation master plan for modernization.
Catalyx is experienced in deploying Monitoring and Notification Systems across the industry, bringing cutting-edge technologies for a flexible and customized yet standardized solution. We have developed sophisticated EMS and BAS systems with Alarm Management, including user-based hierarchy to notify operators of critical conditions and escalate as needed. We accelerated deployments by leveraging the latest remote installation methods to reduce the need for conduit, wiring, and labour. Our experience across the breadth of system integration has enabled us to seamlessly integrate Monitoring, Notification and Alarm data into GXP-Rated Historian solutions and deploy with standardized documentation to streamline validation.
The Catalyx suite of Track and Trace capabilities serves as a powerful solution for enhancing visibility, transparency, and quality control in the tracking and tracing of products throughout the supply chain. Our solutions provide real-time visibility into the location, production status, and supplier source of products. Using RFID and barcode technologies, our solutions allows for the monitoring and tracking of products as they progress through various production processes and stages. For industries with strict regulatory requirements, these solutions can assist in meeting compliance standards by providing documented traceability and reporting capabilities.
Catalyx can help keep your operations safe and compliant. We bring extensive industry expertise and provide a variety of automation regulatory system services as part of our Automation Solutions offering — delivering integrated process compliance systems and regulatory compliance consulting services to meet your specific needs
See how Catalyx is helping businesses across the globe.
