In pharmaceutical production, a single miscount can disrupt workflows, delay batch releases, and compromise compliance. Ensuring consistent accuracy is critical to maintaining product quality and meeting regulatory standards.
Harness the
power of vision
Eliminate the risks of manual counting with AI-driven automation. Deliver fast, precise counts with zero human error, while automated, audit-ready reporting ensures full compliance. Streamline your production line and keep operations efficient—every single time.
Counting Made Simple
Place Your Tray
Operators load vials or syringes onto the counter.
Instant AI-Powered Count
OpenStation identifies and counts items with 100% accuracy in seconds.
Auto-Log & Report
The system generates digital records for audit trails, QA, and compliance reporting.
The Features You Need for Hassle-Free Counting
AI-Powered Product Recognition
Instantly recognizes vials and syringes using machine vision—no manual intervention needed.
Training
Wizard
Train the system on new container types in just minutes—no code, no tech team required.
Compact & Mobile Design
Lightweight and portable. Move it between lines effortlessly.
Real-Time Compliance Reporting
Automatically generates 21 CFR Part 11–compliant logs for easy auditing and traceability.
Engineered for Compliance
Built for pharmaceutical environments where traceability, validation, and data integrity matter.
Fully audit-trail ready
Secure access and operator tracking
Supports digital batch records
Seamless integration with MES & QA systems
AUTOMATED VISION:
Pharma Efficiency Boost: 50% Faster Reconciliation & 70 More Batches Annually
A leading pharmaceutical company needed a faster, more efficient vial reconciliation process. The Catalyx OpenStation vial and syringe Counter reduced reconciliation time by 50%, enabling 70 extra batches annually. Workforce optimization allowed two-thirds of manual counters to be reassigned to higher-value tasks, maximizing productivity without expanding fill lines.
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Frequently Asked Questions
What types of vials and syringes are compatible?
What types of vials and syringes are compatible?
The product supports a wide range of vial and syringe types and sizes. Its built-in Training Wizard allows you to easily train the system on new formats in just minutes.
Is technical expertise required to operate or maintain the system?
Is technical expertise required to operate or maintain the system?
Not at all. The product is designed for ease of use—no coding or advanced technical skills are needed to operate, train, or maintain the system.
How is data security handled?
How is data security handled?
The product follows strict compliance protocols, including secure access controls, encrypted data storage, and 21 CFR Part 11–compliant audit trails.
What’s the typical ROI or time-to-value?
What’s the typical ROI or time-to-value?
Many customers see a return on investment within months, thanks to reduced reconciliation time, improved throughput, and reallocation of manual labor to higher-value tasks.