In pharmaceutical production, a single miscount can disrupt workflows, delay batch releases, and compromise compliance. Ensuring consistent accuracy of vial and syringe counts is critical to maintaining product quality and meeting regulatory standards.
See Every Syringe. Scan Every Vial
Eliminate the risks of manual counting with AI-driven automation. Deliver fast, precise counts with zero human error, while automated, audit-ready reporting ensures full compliance. Streamline your production line and keep operations efficient—every single time.
Automated Syringe & Vial Counting
Place Your Tray
Operators of the OpenStation Vial and Syringe Counter simply load vials or syringes onto the counter.
Instant AI-Powered Count
The OpenStation Vial and Syringe Counter identifies and counts items with 100% accuracy in seconds.
Auto-Log & Report
The syringe and vial counting machine generates digital records for audit trails, QA, and compliance reporting.
The Features You Need for Hassle-Free Counting
AI-Powered Product Recognition
AI visual inspection instantly recognizes vials and syringes —no manual intervention needed.
Easy-to-Use Training
Wizard
Train the system on new container types in just minutes—no code, no tech team required.
Compact & Mobile Design
The OpenStation Vial and Syringe Counter is lightweight and portable—move it between production lines effortlessly.
Real-Time Compliance Reporting
The syringe and vial counting machine automatically generates 21 CFR Part 11–compliant logs for easy auditing and traceability.
Engineered for Compliance
The OpenStation Vial and Syringe Counter is built for pharmaceutical environments where traceability, validation, and data integrity matter.
Fully audit-trail ready
Secure access and operator tracking
Supports digital batch records
Seamless integration with MES & QA systems
CASE STUDY
AUTOMATED VISION:
Pharma Efficiency Boost: 50% Faster Reconciliation & 70 More Batches Annually
A leading pharmaceutical company needed a faster, more efficient vial reconciliation process. The Catalyx OpenStation Vial and Syringe Counter reduced reconciliation time by 50%, enabling 70 extra batches annually. Workforce optimization allowed two-thirds of manual counters to be reassigned to higher-value tasks, maximizing productivity without expanding fill lines.
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Frequently Asked Questions
What types of vials and syringes are compatible?
What types of vials and syringes are compatible?
The OpenStation Vial and Syringe Counter supports a wide range of vial and syringe types and sizes. Its built-in Training Wizard allows you to easily train the system on new formats in just minutes.
Is technical expertise required to operate or maintain the OpenStation Vial and Syringe Counter?
Is technical expertise required to operate or maintain the OpenStation Vial and Syringe Counter?
Not at all. The syringe and vial counting machine is designed for ease of use—no coding or advanced technical skills are needed to operate, train, or maintain the system.
How is data security handled?
How is data security handled?
The OpenStation Vial and Syringe Counter follows strict compliance protocols, including secure access controls, encrypted data storage, and 21 CFR Part 11–compliant audit trails.
What’s the typical ROI or time-to-value of the OpenStation Vial and Syringe Counter?
What’s the typical ROI or time-to-value of the OpenStation Vial and Syringe Counter?
Many customers see a return on investment within months, thanks to reduced reconciliation time, improved throughput, and reallocation of manual labor to higher-value tasks.